Sgs wpc machine price

Types of WPC machines

The main types of WPC (Wood Plastic Composite) machines for manufacturing WPC products are as follows:

• WPC extruder

  The core machinery for producing WPC materials by uniformly extruding wood powder and plastic.Primary raw materials like thermoplastics include PVC, PP, PE, and others, which are combined with wood plastic adhesive for WPC board formation. This machine has a cutting device and a customizable mold to make different shapes.

• WPC mixing machine

  The mixing machine is in charge of evenly blending and dispersing the wood powder, plastic, and other WPC additives to ensure the uniformity and quality of the WPC material. Different types of mixing and dispersing machines are available, such as self-spiral methods, drum-type, water spray, vibration, and others.

• WPC homogenizer

  Homogenizers are used to adjust the particle size distribution and microstructure of materials to homogenize the material, improve the stability and consistency of the material, and enhance the dispersion and mixture of the material's components.

• WPC shredder

  The shredder is responsible for shredding and recycling the waste materials during the production process, such as production scraps, defective products, etc., to reduce the size of the material and make it suitable for re-extrusion or re-processing.

• WPC cooling machine

  It cools the extruded WPC products to ensure their stability and shape. Different types of cooling methods, such as air cooling, water cooling, etc., are available.

• WPC cutter

  The cutter is responsible for cutting the cooled WPC products to the required lengths. Various types of saws and cutters are available, such as band saws, circular saws, etc.

• WPC mixer

  Mixers are used to mix the WPC material with other auxiliary materials, such as color masterbatch, flame retardant, anti-UV agent, etc., to ensure the uniformity and dispersion of the materials.

Specifications & maintenance

• Die: The die shapes and sizes vary depending on the final product. They can be flat, round, or oval, and made of steel, aluminum, or brass. The temperature usually is 200 to 250 degrees Celsius.
• Blender: The blender is used to mix and blend raw materials. It comes in different models and types. The mixing time is usually between 30 to 60 minutes.
• Extruder: The extruder pushes the blended materials out through the die. It is usually made of stainless steel and has a heating temperature between 160 to 200 degrees Celsius.
• Cooling system: The cooling system can be water bath cooling, air cooling, or water spray cooling. It helps to cool down the extruded materials, maintaining the shape and size.
• Cutting device: The cutting device is used to cut the cooled products into required sizes. It can be a saw or cutting knife. Some cutting devices are equipped with electronic controllers for precise cutting.
• Temperature control system: The temperature control system is usually a thermostat or temperature control box. It can help to control the temperature of the whole machine, ensuring the proper working of the equipment.

In addition to the above parts, some WPC production machines may also have dust removal systems, feeding systems, transmission systems, etc. These auxiliary parts also play an important role in the whole production line, ensuring the smooth and efficient production process.

People can take the following maintenance methods to ensure the optimum working state and service life of the WPC production machine:

• Regular cleaning: Regularly clean the surface and inside of the machine to remove dust and residue. This can prevent clogging and overheating of the cooling system, ensuring proper heat dissipation. In addition, cleaning can prevent material contamination, maintain product cleanliness and quality.
• Timely lubrication: Apply lubricant on contact parts, bearings, and transmission components of the machine to ensure smooth operation. Lubrication can reduce friction and abrasion, extending the service life of the equipment.
• Periodic inspection: Carry out regular inspection for the key components of the WPC production machine, such as the die, extruder, cutting device, etc. Check their status to ensure there is no deformation, blockage, or other issues. Regularly adjust and calibrate the equipment to maintain the accuracy and stability of the production process.
• Pay attention to safety: During the maintenance process, pay attention to the safety operation rules. Disconnect the power supply and avoid operating the machine when necessary to prevent accidents. At the same time, keep the surrounding environment safe and avoid interruption and interference during the maintenance process.

Scenarios of sgs WPC machine

The SGS WPC (wood-plastic composite) machines are used to produce WPC material, which combines natural wood fibers and plastic composites. This material offers the aesthetic appeal and warmth of traditional wood, along with the durability and low maintenance of plastic. It's an ideal solution for outdoor decking, fencing, landscaping, and furniture applications where both beauty and resilience are desired.

Wood-plastic composite (WPC) extrusion machines find diverse applications across industries. Here are some prominent usage scenarios where they are applied:

• Decking: WPC extrusion machines create outdoor decking boards that offer the visual appeal of real wood while providing resistance to moisture, UV rays, and insects. These composite decking boards are low-maintenance alternatives to traditional wooden decks.
• Fencing: WPC machines produce fencing panels that combine wood's beauty with plastic's strength. WPC fences require minimal maintenance and are not prone to rot or rust. They provide security and privacy for residential and commercial properties.
• Furniture: WPC extrusion machines create outdoor furniture pieces such as benches, tables, and chairs. These furniture items replicate the look of traditional wooden furniture but offer better durability and weather resistance.
• Flooring: Interior and exterior flooring for residential, commercial, and industrial spaces is fabricated using WPC extrusion machines. WPC flooring combines wood fibers and plastic for a water-resistant, low-maintenance alternative to traditional hardwood flooring.
• Landscaping: WPC extrusion machines produce various landscaping features such as planters, garden pathways, and decorative elements. Wood-plastic composites blend well with natural surroundings and provide durable solutions for outdoor spaces.
• Co-extrusion Products: Co-extrusion WPC machines allow for multiple materials being extruded simultaneously to create products with distinct surfaces and cores. For example, a product with a durable, weather-resistant outer layer and a lightweight, moisture-absorbent inner core.
• DIY and Hardware Products: WPC extrusion machines can also be used to produce DIY and hardware products such as WPC connectors, fasteners, and tools. These products are used in conjunction with WPC materials for construction and design applications.

How to Choose SGS WPC Machine Price

When business buyers search for a WPC machine on Alibaba or elsewhere, it is important to consider the price offered by different manufacturers and compare it with the features and specifications of the machine. The first thing to look at is the production capacity of the machine, which is usually indicated in kgs per hour. Once the capacity is established, buyers can shortlist machines with similar capacities.

The next step will be to check the materials that the machines can work with. Some WPC machines have more flexibility when it comes to raw material compatibility. This includes looking at the percentage of recycled material and natural fibers a machine can process. The available extrusion type and molding techniques are also important factors to consider when narrowing down the list of potential machines.

Finally, the machine's energy consumption can be compared to its production capacity and the materials it processes. This comparison will give business buyers a clear idea about the machine's cost and efficiency.

It would also be helpful to look at the machine's dimensions and weight, installation requirements, and the level of automation. In the end, all of these factors will help in making a more informed decision based on the price offered by different manufacturers and the features and specifications of the WPC machine. To sum it up, the final decision will depend on the project buyer’s specific requirements in terms of capacity, energy consumption, and the kind of raw material being processed.

Q&A

Q1: What is the purpose of a WPC machine?

A1: The primary purpose of a WPC machine is to produce wood-plastic composite materials. These materials can be utilized in various applications like decking, flooring, furniture, and outdoor products.

Q2: What are the key components of a WPC machine?

A2: A WPC machine typically consists of an extruder, a mixing system, a molding unit or die, cooling system, cutting or trimming unit, and control system. These components work together to ensure the effective processing and shaping of wood-plastic composites.

Q3: How does a WPC machine work?

A3: The functioning of a WPC machine can vary based on its type and model. Generally, it combines wood fiber and plastic through melting, mixing, and shaping. The mixture will then be extruded and formed into the desired shape. After cooling, the final product will be cut or trimmed to achieve the required specifications.

Q4: What are the advantages of using a WPC machine?

A4: By using a WPC machine, users can make products that are lightweight, strong, and resistant to moisture and insects. It also enables manufacturers to incorporate recycled materials into their production processes, contributing to environmental sustainability.