Automatic wet wipes machine

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About automatic wet wipes machine

Types of automatic wet wipes machines

An automatic wet wipes machine is a piece of equipment used to efficiently manufacture wet wipes, which are moistened tissues. These machines can produce wet wipes at a large scale. Several categories of automatic wet wipes machines exist, each with its own unique characteristics.

  • Re-wound wet wipes machines

    This machine is popular in the production of wet wipes. It uses a roll of base paper as raw material and unwinds it to make sheets of specified lengths. Then, it wipes the sheets and puts them back onto the roll. The re-wound wet wipes machine has the capacity to produce large quantities of wet wipes, which can be packed back into a roll format for convenient dispensing.

  • Cross-cut wet wipes machines

    This device can produce wet wipes by unwinding a roll of base paper, cutting the paper into individual sheets, and then giving the sheets a spray or lotion treatment. The machine will finally fold and/or stack the treated paper sheets into packs. Cross-cut wet wipes machines are a great choice for manufacturers looking to produce wet wipes with various sizes and treatments.

  • Pop-up wet wipes machines

    Pop-up wet wipes machines are also called re-wound and cross-cut combined wet wipes machines. This type of wet wipe machine produces pop-up wet wipes. The production process involves unwinding, impregnating, folding, stacking, and packing nonwoven materials into the final products. These machines are multifunctional, efficient, and easy to operate. They usually come with micro-computer controlling systems, photoelectric tracking, auto-counting, and alarm functions.

  • Wet wipes pouch packing machines

    These wipes machines pack wet wipes into pouches for individual or bulk distribution. They can include liquid filling stations to precisely measure and add wet wipe solution to each pouch before sealing and labeling.

Specifications and Maintenance

Specifications

  • Production Speed: The speed at which the machine produces wet wipes, usually expressed in pieces per minute (ppm).
  • Sachet Packaging: Automatic wet wipes machines can provide multiple sachet packaging options. Common specifications include: 10*15, 10*20, 12*18, 12*22, 14*20, 14*24, 16*22, 18*24, and 20*28.
  • Material Width: The width of the wipe material the machine can handle. Machines often accept materials of varying widths to accommodate different types of wipes.
  • Wipe Length: The maximum and minimum length of the wipes that the machine can produce is usually expressed in inches or millimeters.
  • Wipe Count per Unit: The maximum and minimum number of wipes that the machine can produce in one package is usually expressed in pieces.
  • Humidity Control: An important part of a wet wipe is the preservatives. Animals are scared to die in the wet wipes, hence the need for humidity control. Some machines can produce a maximum of 70% humidity, while others only a maximum of 50% humidity.
  • Speed Regulating Motor: The motor that regulates wiping speed is usually expressed in horsepower (HP) or kilowatts (KW).
  • Operating System: The wet wipe production line is usually controlled by an operating system that may use a language other than Chinese.
  • Power Consumption: The total power consumption of the automatic wet wipe machine is usually expressed in watts.

Maintenance

  • Clean: Regularly clean the outside and inside of the machine to remove any dirt, oil, dust, etc. At the same time, clean the filters and pipelines to ensure the machine's stable operation.
  • Lubricate: Periodically apply lubricant to each moving part and transmission mechanism of the machine to ensure smooth operation and reduce wear and tear.
  • Replace Parts: Regularly check and replace the machine's damaged or worn parts, such as blades, gears, belts, etc., to ensure they work properly.
  • Adjust: Regularly adjust the parameters and positions of the wet wipe packing machines, such as length, width, height, etc., to ensure they are suitable for the current materials and requirements.
  • Electrical Maintenance: Periodically check the electrical circuits, connections, and components of the machine to ensure its normal operation. Clean the dirt on the electrical parts and overwrite the loose connections.
  • Check and Repair: Regularly inspect the entire automatic wet tissue machine to ensure its proper functioning. Pay attention to checking for signs of damage, looseness, or misalignment at each joint and connection, and perform timely repairs if necessary.

Scenarios

The automatic wet wipes machine is used to manufacture wet wipes in different sizes, materials, fragrances, and packagings. Here are some scenarios in which it can be incorporated into a production line.

  • Health care facilities: Hospitals, nursing homes, and clinics use wet wipes constantly. They demand different kinds of disinfectant wet wipes. An automatic wet wipes machine can help make the wet wipes they need in bulk and keep up with the changing market. It's efficient and automatic, making it a good choice for producing large quantities of wet wipes for health care centers quickly. Using this machine can meet the high demand for wet wipes in a short period, making sure all the wipes made are the same quality and helping to reduce labor costs a lot.
  • Cosmetics and skin care: The beauty industry often uses wet wipes, like makeup remover wipes and facial cleansing wipes. An automatic wet wipes machine helps produce different beauty and personal care products efficiently and rapidly. It also makes sure the wipes are all made to high standards. Using this machine can help beauty brands quickly offer a variety of beauty wipes to meet the needs of different customers, improving their market response speed.
  • Household cleaning: Wet wipes are an important part of household cleaning products. Brands that make cleaning wipes, hand sanitizing wipes, bathroom and kitchen wipes, and other kinds need to satisfy a wide range of customer needs. An automatic wet wipes machine allows these brands to quickly produce various cleaning wipes that are efficient and easy to use. The machine guarantees the durability and cleaning ability of the wipes, which helps brands maintain a good reputation with their customers.

How to Choose an Automatic Wet Wipes Machine

  • Production Speed:

    The volume of wipes production every minute or hour is what the machine's speed refers to. It's crucial for businesses to match the machine's speed to their output targets. If the speed is too low, businesses might have trouble meeting customer demand. On the other hand, machines that are too fast could create more wipes than may be sold, leading to excess stock.

  • Quality Control:

    Wipe consistency, proper moistness, and accurate folding are important aspects to consider. When shopping for machines, buyers should select ones with effective quality control features. Flaws should be caught early, so customers only receive the best products.

  • Flexible Production:

    Some machines are only able to produce wet wipes with fixed sizes and packaging options. This inflexibility could be a problem for businesses that want to offer their customers various types of wipes. Instead, buyers should look for devices that can produce different sizes and packages.

  • Dependable Maintenance:

    It's important that these automatic machines for making wet wipes are easy to fix and maintain. A straightforward upkeep routine can prevent breaks from happening often, which can hurt business productivity. When selecting a machine, a buyer should consider how easy the device is to repair compared to others.

Q&A

Q1: What are the regulatory requirements for the automatic wet wipes machine?

A1: The manufacture of wet wipes is subject to food and health safety standards. Packaging machines must comply with standards set out by the environment protection authority to ensure used wet wipes can be safely disposed of. Those standards may require that the wipes be capable of biodegrading, and the packaging should be recyclable.

Q2: What is the production process of the automatic wet wipes machine?

A2: The manufacturing process of wet wipes involves the following steps: The dry substrate material is converted from a roll into sheets of the required size. Then, the sheets will be embossed, printed, and cut to form the wet wipe. After that, the wipes will be packed into the automatic wet wipes machine.

Q3: How to maintain the automatic wet wipes machine?

A3: Cleaning the product regularly is essential to avoid any damage caused by dirt or dust buildup. A slight dampness in the cleaner can go a long way toward keeping the item in pristine condition. Make sure that packaging and storage areas are dry and well-ventilated to avoid any dampness, and don't forget to use a dry cloth to wipe the item thoroughly before putting it away. Keeping the product away from direct sunlight or heat sources is also an effective way to maintain its quality. If necessary, a few drops of lubricating oil on metallic parts can help prevent fading and ensure smooth operation.

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